Workshop

Workshop

Workshop

Vision:

 Enriching engineering practices to acquire hands on skill for becoming entrepreneurs and global acceptance of our engineers.

Mission:

  • To enable the students to develop their own abilities & talents in order to discover their team work under the guidance of highly qualified and dedicated staff.
  • To promote our students for co-curricular activities for development of their over-all personality.
  • To produce creative and technically strong engineers, so they will respond to the current and future needs of the industries.

Objectives:

  • To develop a well-equipped central workshop facilities in modern manufacturing.
  • To develop interest to our first year students in modern areas of manufacturing practices.
  • To provide hand skill oriented education for UG to PG students.
  • To provide all support for students project, PBL and research scholars for their experimental work.
  • To give the necessary inputs and guidance for advanced level job work in the institute through project work, research, training and consultancy services.
  • To develop innovative and research attitude in the students as well as teachers.

                                                                          ABOUT WORKSHOP DEPARTMENT

Picture1

     Dr. B.S.Rathod
     Prof. & Head Workshop Department
     Ph.D( Mech), M.E.(Prod.), B.E.(Mech),AMIE(Mech),DME    

Manufacturing practical from different Engineering work-trades like Welding, Fitting, Tin-Smithy, Plastic Injection Molding, Carpentry, Pattern Making,forming, Casting, Machining etc., are conducted in this department for the students of various disciplines. All the students of First year engineering (F.Y.B.Tech.) irrespective of their disciplines and students from Mechanical stream, (S.Y.B.Tech) onward perform their practical in this department.

Workshop department provides facilities like CNC turning centre, conventional Lathes, Universal Milling Machine, Radial  drilling machine, Surface Grinding machine, Welding machines etc. Department conducts various machining demonstrations by which students get ample information on different materials in engineering practices with respect to their workability, formability and machinability with hand tools and power tools and to develop skills through hands on experience.

During Workshop Practical, students are given enough knowledge about the different machines, hand tools, measuring instruments and the different processes which are commonly used to give different shape and size to the work piece. Technical staff of workshop is helping the students throughout the year besides the academic work with great interest for preparing the working models, supporting devices for different technical and cultural events, project work etc.

The department is heavily involved in carrying out the manufacturing activities with the help of some sophisticated equipments such as lathe dynamometer, surface roughness tester, composite material impact testing machine, profilometer etc for the research activities as well as for the undergraduate and post graduate  training for the students throughout the institute in every semester. With the assistance of quality technical staff, UG and PG students are able to carry out the fabrication work for their B.Tech, M.Tech. Project work as well as other models under technical activities such as BAJA, SUPRA,GO-CAR,ATV CAR, ROBOT and AVISHKAR,FIRODIA etc.

INFRASTRUCTURE

LABORATORY/SHOPS

Manufacturing practical from different engineering work-trades like Welding, Fitting, Smithy, Carpentry, Pattern Making, Foundry, Injection moulding,sheet metal,Turning,Gear cutting,CNC machining etc are conducted in this department for the students of various disciplines. All the students of first year. Irrespective of their disciplines and Mechanical Engineering students from second year onwards perform the practical in this department.

WS-infra1 WS-infra2
WS-infra3 WS-infra41

During this work they are exposed to different raw materials, tools, machinery, operations, measuring instrument etc. The journey of their work begins from manual working and extends up to CNC machining. To carry out this work the department is well equipped with different power tools and machines like lathe, milling, drilling, grinding, CNC turning center,Arc welding, TIG, MIG, band saw, press.

WS-infra5 WS-infra7

Laboratories Major Equipments

List of Laboratories available with major Equipments

A) Machine Shop

        Sr.No.

Description

1

CNC Lathe Machine (SimpleTurn-5075, Siemens-802C control )

2

Back Geared Headstock  Lathe Machine  (Anil Brand, Model No.5, 4’6” Bed)

3

All Geared Lathe Machine  (Heavy duty Anil Brand Model Y2K 33)

4

Universal Milling Machine (Everest Brand, No.2, Table size 1050 x 250mm)

5

Surface Grinding m/c,Table-450x250mm(Sigma Make)

6

Power Band Saw Machine-7” Capacity(Veekay Make-SM-175)

7

Hydraulic power saw m/c-8”(Jaswant Make)

8

Surface Roughness Tester  (Taylor Habson UK Make Surtonnics DUO) 

9

Camera (5 Mega-pixel Digital color Live Image with high resolution)

10

Lathe Tool Dynamometer (3-component) with with LCD Display

11

LCD Projector  (Sony VPL EX7 ) & Laptop (Dell AVN-1014 series)

12

Measuring instruments: Vernier caliper (6”), Micrometer (0 – 25 mm), Vernier Height Gauge (12”), Depth Micrometer (0 – 100 mm), Surface plate  (2’x 2’ ) and Angle plate (6”x 5”x 4”)

13

Gear cutter (Addision - 1.5M, No. 06, 17 - 21teeth, 1”bore )

14

Tools: Side & face milling cutters, End mill cutters & collets, Concave & Convex milling cutters, Single angle & Double angle milling cutters, H.S.S. Drill set, Ring and Box spanner set.       

B) Carpentry & Pattern making Shop

1

Wood Turning Lathe Machine (Jai Brand- 4’ Bed)

2

Center Lathe Machine-Type-4.5’(Make-Samrat Machine Tools)

3

Bench Drilling Machine    (KMP Brand- Drilling capacity 19 mm)

4

Portable wood cutting m/c (Electrolux - 4”)

5

Portable Drilling m/c  (KPT-10 mm and Hitachi-12 mm)

6

Jig Saw Machine Heavy Duty (Bosch Make-GST 85PBE)

7

Shearing Machine(1.6mm,16 Gauge)(Makita Make-JS1602)

8

Other carpentry tools such as Saws,jack planes,chisels hammers etc.

C) Welding Shop

1

MIG(C02) welding Machine(Ador-MAXIMIG-251)

2

ARC Welding Machine (Ador-TP1-303)

3

ARC Welding Machine (Super Arc)

4

Cut off saw machine  (Dewalt- Ø  wheel 14”)

5

Angle grinder  (Dewalt- wheel Ø  4”)

6

Portable grinder Wheel Dia.4”(Dewalt Make)

7

Cut off saw m/c Wheel dia.355 mm Dewalt Make

8

Fitting Vices-150mm(Apex Make)=13 nos

9

Other welding hand tools and safety equipments

D)Foundry & Black Smithy Shop

1

Open fire Hearth (Air Blower 3 HP Motor)

2

Oil Fire Furnace for casting &moulding

3

Moulding Boxes,Crucibles,bellows etc.

4

Pedestal grinder Wheel Dia.300mm(Rajlaxmi)

5

Anvil, 100 Kg

6

Swage block,12”x12”x6”

7

Other smithy tools

E)Fitting shop & Sheet Metal Shop

1

Bench Drilling Machine    (KMP Brand- Drilling capacity Ø19 mm)

2

Surface Plate, Size-24”x24” (Luthra Make)

3

Hand Shearing Machine  (Samrat - 6”)

4

Fitting Vices-150mm(Apex Make)=24 nos

5

Other hand tools like files,hammers,hand hack saw,marking & measuring tools.

F) Plastic Injection Moulding &Press shop

1

Fly Press m/c   (Lovely Brand )

2

Compound,Progressive &Simple dies

3

Plastic Injection moulding m/c ½ ounce

4

Different dies for Injection moulding(4nos.)

Fabrication of PCB

 Besides the academic work students work with great interest in the workshop for preparing the working models, supporting devices under project Base learning(PBL) and also for different technical & cultural events models and project work.

 WS PCB1  WS PCB2
 WS PCB3  WS PCB4

5’S Implementation in workshop

Fabrication of Box for Keeping Grinding safety Goggles-Mfg.of Hanging Flower Pots for Institute, tools storage system

WS 5s1 WS 5s2 WS 5s3 WS 5s5

Poject Based Learning

Besides the academic work students work with great interest in the workshop for preparing the working models, supporting devices under project Base learning(PBL) and also for different technical & cultural events models and project work .

Podium and Classroom platforms mfg.by F.Y.B.Tech StudentsDrawing table,Swarp box,stools,Material stand mfg.by F.Y.B.Tech Students

WS 5s1 WS 5s2

Drawing table,Swarp box,stools,Material stand mfg.by F.Y.B.Tech Students

WS 5s3 WS 5s5

Cutting of Raw material with Cut-Off Saw Machine and Lathe machine Coolant tanks Fabricated by FYB.Tech students

WS pbl6  WS pbl8

Infrastructure

Sr.

No.

Name of the section /shops

Total Area

(Sq. mtr)

01

‘A’-Wing :-

 
 

i)  HOD cabin

11.15

 

ii) Teaching Room

21.56

 

iii) Carpentry & Pattern making section

89.96

 

iv) Fitting section

89.96

 

v)  Tin smithy section

89.96

 

vi) Welding section & Fabrication Shop

98.14

02

‘B’-Wing :-

 
 

i)  Machine shop(CNC Center,Lathe, Milling,Grinding,Drilling)

286.24

 

ii) Foundry /Moulding Shop/Injection Moulding shop

78.99

 

iii) Others:- Gent’s & Ladies Toilet, Passage.

375.91

 

Grand total ====è

1141.90

Faculty & Staff

Sr.No

Name of the Staff

Designation

Qualification

 

Experience

 

1

Prof.(Dr.) B.S. Rathod

HOD

Ph.D (Mech), ME(Prod),BE(Mech),

AMIE(Mech),DME.

35 Years

2

Prof.M.G.Gadge

Asso.HOD

Ph.D (Pursuing), M.Tech(Prod/Ind)

BE(Mech)

8 Years

3

Mr. S.S.Adsul

Foreman

ME(Pursuing), BE(Mech), DME

27 Years

 

4

Mr.P.G.Chavan

Machineshop Instructor

ITI (Machinist)

 

31 Years

5

Mr.V.M.Phakatkar

 

Carpenter

ITI (Carpentry) NCTVT.

22 Years

6

Mr.S.A.Pawar

Welder

ITI (Welder)

 

19 Years

7

Mr.V.B.Ghule

CNC Instructor

ITI (Machinist)

 

18 Years

8

Mr.H.R.Mhaske

 

Peon

SSC(Electrical Course)

15 Years

9

Mr.G.Pangare

 

Peon

T.Y.B.A(Appeared)

15 years

10

Mr. V. S. Velhal

Peon

9th Pass

20 Years

Syllabus Implementation

  Sr.

 No.

 Course code  & Name

Class & Branch

Semester

Load

(Hrs./

week)

Examination

(TW/PR/OR)

Total Division

(Batches)

1

ME10206A

Engineering Graphics & Workshop Practice

F.Y.B.tech common

I & II

04

Internal

CE

25 Marks

16

(48batches)

 

2

MEUA21202

Manufacturing Processes

S.Y. B.Tech

(Mech)

III

02

Internal

CE

25 Marks

3

(9 Batches)

 

3

MEUA31186

Automation in Manufacturing

T.Y.B.Tech

(Mech)

V

02

Internal

FA (Formative Assessment)

75 Marks

3

(9 Batches)

 

Workshop Utilization

  Sr.

No.

 Instruction 

 shop

Year & Branch (Load = Hrs/week)

Total

(Hrs/week)

Total work load

(Hrs/sem)

F.Y.B.Tech.

S.Y.B.Tech.

T.Y.B.Tech.

Sem-I

Sem-II

Sem-I

Sem-II

Sem-I

Sem-II

Sem-I

Sem-II

01

Carpentry & Pattern making shop

04

04

02

     

10

96

64

02

Fitting section

 

04

04

       

08

64

64

03

Tin smithy shop

 

04

04

       

08

64

64

04

Welding shop

 

04

04

02

     

10

96

64

05

Machine shop

 

04

04

02

 

02

 

12

128

64

06

Foundry shop

 

04

04

       

08

64

64

07

Plastic Injection Moulding shop

04

04

02

     

10

96

64

 

Grand Total ====è

66

608

448