Workshop
Vision:
Enriching engineering practices to acquire hands on skill for becoming entrepreneurs and global acceptance of our engineers.
Mission:
- To enable the students to develop their own abilities & talents in order to discover their team work under the guidance of highly qualified and dedicated staff.
- To promote our students for co-curricular activities for development of their over-all personality.
- To produce creative and technically strong engineers, so they will respond to the current and future needs of the industries.
Objectives:
- To develop a well-equipped central workshop facilities in modern manufacturing.
- To develop interest to our first year students in modern areas of manufacturing practices.
- To provide hand skill oriented education for UG to PG students.
- To provide all support for students project, PBL and research scholars for their experimental work.
- To give the necessary inputs and guidance for advanced level job work in the institute through project work, research, training and consultancy services.
- To develop innovative and research attitude in the students as well as teachers.
ABOUT WORKSHOP DEPARTMENT
Dr. B.S.Rathod
Prof. & Head Workshop Department
Ph.D( Mech), M.E.(Prod.), B.E.(Mech),AMIE(Mech),DME
Manufacturing practical from different Engineering work-trades like Welding, Fitting, Tin-Smithy, Plastic Injection Molding, Carpentry, Pattern Making,forming, Casting, Machining etc., are conducted in this department for the students of various disciplines. All the students of First year engineering (F.Y.B.Tech.) irrespective of their disciplines and students from Mechanical stream, (S.Y.B.Tech) onward perform their practical in this department.
Workshop department provides facilities like CNC turning centre, conventional Lathes, Universal Milling Machine, Radial drilling machine, Surface Grinding machine, Welding machines etc. Department conducts various machining demonstrations by which students get ample information on different materials in engineering practices with respect to their workability, formability and machinability with hand tools and power tools and to develop skills through hands on experience.
During Workshop Practical, students are given enough knowledge about the different machines, hand tools, measuring instruments and the different processes which are commonly used to give different shape and size to the work piece. Technical staff of workshop is helping the students throughout the year besides the academic work with great interest for preparing the working models, supporting devices for different technical and cultural events, project work etc.
The department is heavily involved in carrying out the manufacturing activities with the help of some sophisticated equipments such as lathe dynamometer, surface roughness tester, composite material impact testing machine, profilometer etc for the research activities as well as for the undergraduate and post graduate training for the students throughout the institute in every semester. With the assistance of quality technical staff, UG and PG students are able to carry out the fabrication work for their B.Tech, M.Tech. Project work as well as other models under technical activities such as BAJA, SUPRA,GO-CAR,ATV CAR, ROBOT and AVISHKAR,FIRODIA etc.
INFRASTRUCTURE
LABORATORY/SHOPS
- MACHINE SHOP
A machine shop is a facility with equipment and supplies of raw materials for machining, a process where parts are cut, fabricated, and finished to prepare them as a product for use. Machine shop is used in the creation of new parts, as well as repairs of existing equipment and parts. In the Machine shop, heavy equipment like Lathe machine (Conventional), Radial Drilling machine, Milling Machine and Grinding machine are installed. Students of FY (E & AS), SY, TY and BTech of Mechanical Engineering perform the turning, milling, drilling, grinding, threading, knurling, boring and reaming operations to perform the practical and gain hands on experience.
- CARPENTRY SHOP
Carpentry is the process of shaping Timber using hand tools. Carpentry work mainly involves the joining together of wooden pieces and finishing the surfaces after shaping them. Carpentry shop has a dedicated wooden lathe machine for processing of timber wood. FY students perform the practical in a group of 4-5 students and create a carpentry job involving various joints.
- FOUDRY SHOP
Foundry is a factory which involves molding, melting metal, pouring liquid metal into a mold, then allowing it to solidify, and producing the casting. This is a unique primary metal processing method which must be imparted to the engineering students. The practical work enables the students to gain expertise and confidence in foundry activities.
- WELDING
WELDING SHOP is a part of building where material working involves the joining of two or more pieces of metal by applying heat, through various means, to produce a localized union through fusion across the interface.
- TIN SMITY
A Tin Smithy is a place where blacksmiths do their work, heating, and shaping metal, especially to make tools. Smithy or Forging is the oldest shaping process used for producing small articles for which accuracy in size is not so important. The parts are shaped by heating them in an open fire or hearth by the blacksmith and shaping them through applying compressive forces using a hammer.
- FITTING
Fitting is the assembly of parts, after bringing the dimension or shape to the required size or form, in order to secure the necessary fit. The operations required for the same are usually carried out on a workbench, hence the work is done on the bench is called Fitting work. Benchwork and fitting play an important role in engineering. Although in today’s industries most of the work is done by automatic machines that produce jobs with good accuracy still it requires some hand operations called fitting operations. A fitting shop worker is called Fitter.
Laboratories Major Equipments
|
List of Laboratories available with major Equipments A) Machine Shop |
|
|
Sr. No. |
Description |
|
1 |
CNC Lathe Machine (SimpleTurn-5075, Siemens-802C control ) |
|
2 |
Back Geared Headstock Lathe Machine (Anil Brand, Model No.5, 4’6” Bed) |
|
3 |
All Geared Lathe Machine (Heavy duty Anil Brand Model Y2K 33) |
|
4 |
Universal Milling Machine (Everest Brand, No.2, Table size 1050 x 250mm) |
|
5 |
Surface Grinding m/c,Table-450x250mm(Sigma Make) |
|
6 |
Power Band Saw Machine-7” Capacity(Veekay Make-SM-175) |
|
7 |
Hydraulic power saw m/c-8”(Jaswant Make) |
|
8 |
Surface Roughness Tester (Taylor Habson UK Make Surtonnics DUO) |
|
9 |
Camera (5 Mega-pixel Digital color Live Image with high resolution) |
|
10 |
Lathe Tool Dynamometer (3-component) with with LCD Display |
|
11 |
LCD Projector (Sony VPL EX7 ) & Laptop (Dell AVN-1014 series) |
|
12 |
Measuring instruments: Vernier caliper (6”), Micrometer (0 – 25 mm), Vernier Height Gauge (12”), Depth Micrometer (0 – 100 mm), Surface plate (2’x 2’ ) and Angle plate (6”x 5”x 4”) |
|
13 |
Gear cutter (Addision - 1.5M, No. 06, 17 - 21teeth, 1”bore ) |
|
14 |
Tools: Side & face milling cutters, End mill cutters & collets, Concave & Convex milling cutters, Single angle & Double angle milling cutters, H.S.S. Drill set, Ring and Box spanner set. |
| 15 | Dino-lite Digital Microscope (Model: AD4113ZT) |
| 16 | Milling Tool Dynamometer with LCD Display and Peak hold facility |
|
B) Carpentry & Pattern making Shop |
|
|
1 |
Wood Turning Lathe Machine (Jai Brand- 4’ Bed) |
|
2 |
Center Lathe Machine-Type-4.5’(Make-Samrat Machine Tools) |
|
3 |
Bench Drilling Machine (KMP Brand- Drilling capacity 19 mm) |
|
4 |
Portable wood cutting m/c (Electrolux - 4”) |
|
5 |
Portable Drilling m/c (KPT-10 mm and Hitachi-12 mm) |
|
6 |
Jig Saw Machine Heavy Duty (Bosch Make-GST 85PBE) |
|
7 |
Shearing Machine(1.6mm,16 Gauge)(Makita Make-JS1602) |
|
8 |
Other carpentry tools such as Saws,jack planes,chisels hammers etc. |
|
C) Welding Shop |
|
|
1 |
MIG(C02) welding Machine(Ador-MAXIMIG-251) |
|
2 |
ARC Welding Machine (Ador-TP1-303) |
|
3 |
ARC Welding Machine (Super Arc) |
|
4 |
Cut off saw machine (Dewalt- Ø wheel 14”) |
|
5 |
Angle grinder (Dewalt- wheel Ø 4”) |
|
6 |
Portable grinder Wheel Dia.4”(Dewalt Make) |
|
7 |
Cut off saw m/c Wheel dia.355 mm Dewalt Make |
|
8 |
Fitting Vices-150mm(Apex Make)=13 nos |
|
9 |
Other welding hand tools and safety equipments |
|
D) Foundry & Black Smithy Shop |
|
|
1 |
Open fire Hearth (Air Blower 3 HP Motor) |
|
2 |
Oil Fire Furnace for casting &moulding |
|
3 |
Moulding Boxes,Crucibles,bellows etc. |
|
4 |
Pedestal grinder Wheel Dia.300mm(Rajlaxmi) |
|
5 |
Anvil, 100 Kg |
|
6 |
Swage block,12”x12”x6” |
|
7 |
Other smithy tools |
|
E) Fitting shop & Sheet Metal Shop |
|
|
1 |
Bench Drilling Machine (KMP Brand- Drilling capacity Ø19 mm) |
|
2 |
Surface Plate, Size-24”x24” (Luthra Make) |
|
3 |
Hand Shearing Machine (Samrat - 6”) |
|
4 |
Fitting Vices-150mm(Apex Make)=24 nos |
|
5 |
Other hand tools like files,hammers,hand hack saw,marking & measuring tools. |
|
F) Plastic Injection Moulding &Press shop |
|
|
1 |
Fly Press m/c (Lovely Brand ) |
|
2 |
Compound,Progressive &Simple dies |
|
3 |
Plastic Injection moulding m/c ½ ounce |
|
4 |
Different dies for Injection moulding(4nos.) |
5’S Implementation in workshop
5S (Sort, Straighten, Shine, Standardize and Sustain) is a five step methodolgy for creating a more organized and productive workspace for lean production tools and processes.
- Fabrication of Box for Keeping Grinding safety Goggles-Mfg.of Hanging Flower Pots for Institute, tools storage system.
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 |
 |
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Poject Based Learning
Besides the academic work students work with great interest in the workshop for preparing the working models, supporting devices under project Base learning(PBL) and also for different technical & cultural events models and project work .
Podium and Classroom platforms mfg.by F.Y.B.Tech StudentsDrawing table,Swarp box,stools,Material stand mfg.by F.Y.B.Tech Students
 |
 |
Drawing table,Swarp box,stools,Material stand mfg.by F.Y.B.Tech Students
 |
 |
Cutting of Raw material with Cut-Off Saw Machine and Lathe machine Coolant tanks Fabricated by FYB.Tech students
 |
 |
Infrastructure
|
Sr. No. |
Name of the section /shops |
Total Area (Sq. mtr) |
|
01 |
‘A’-Wing :- |
|
|
i) HOD cabin |
11.15 |
|
|
ii) Teaching Room |
21.56 |
|
|
iii) Carpentry & Pattern making section |
89.96 |
|
|
iv) Fitting section |
89.96 |
|
|
v) Tin smithy section |
89.96 |
|
|
vi) Welding section & Fabrication Shop |
98.14 |
|
|
02 |
‘B’-Wing :- |
|
|
i) Machine shop(CNC Center,Lathe, Milling,Grinding,Drilling) |
286.24 |
|
|
ii) Foundry /Moulding Shop/Injection Moulding shop |
78.99 |
|
|
iii) Others:- Gent’s & Ladies Toilet, Passage. |
375.91 |
|
|
Total |
1141.90 |
Faculty & Staff
|
Sr.No |
Name of the Staff |
Designation |
Qualification |
Experience |
|
1 |
Prof. (Dr.) B.S. Rathod |
HOD |
Ph.D (Mech), ME (Prod), BE (Mech), AMIE (Mech), DME. |
37 Years |
|
2 |
Prof. M. G. Gadge |
Associate HOD |
Ph.D (Pursuing), M.Tech (Prod/Ind) BE (Mech) |
9 Years |
|
3 |
Mr. S. S. Adsul |
Foreman |
MTech (Design), BE(Mech), DME |
29 Years
|
|
4 |
Mr. P. G. Chavan |
Machineshop Instructor |
ITI (Machinist) NCTVT |
33 Years |
|
5 |
Mr. V. M. Phakatkar |
Carpenter |
ITI (Carpentry) NCTVT |
24 Years |
|
6 |
Mr. S. A. Pawar |
Welder |
ITI (Welder) NCTVT |
21 Years |
|
7 |
Mr. V. B. Ghule |
CNC Instructor |
ITI (Machinist) NCTVT |
20 Years |
|
8 |
Mr. G. Pangare |
Peon |
T.Y. B.A. (Appeared) |
17 years |
|
9 |
Mr. V. S. Velhal |
Peon |
9th Pass |
22 Years |
Syllabus Implementation
|
Sr. No. |
Course code & Name |
Class & Branch |
Semester |
Load (Hrs./ week) |
Examination (TW/PR/OR) |
Total Division (Batches) |
|
|
1 |
ME10206A Engineering Graphics & Mechanical Workshop |
F.Y. B.Tech Common |
I & II |
04 |
Internal CE 25 Marks |
16 (48batches) |
|
|
2 |
MEUA21202 Manufacturing Processes |
S.Y. B.Tech (Mech) |
III |
02 |
Internal Oral 25 Marks |
3 (9 Batches) |
Workshop Utilization
|
Sr. No. |
Instruction shop |
Year & Branch (Load = Hrs/week) |
Total (Hrs/week) |
Total work load (Hrs/sem) |
||||||
|
F.Y. B.Tech. |
S.Y. B.Tech. |
T.Y. B.Tech. |
||||||||
|
Sem-I |
Sem-II |
Sem-I |
Sem-II |
Sem-I |
Sem-II |
Sem-I |
Sem-II |
|||
|
01 |
Carpentry & Pattern making shop |
04 |
04 |
02 |
10 |
96 |
64 |
|||
|
02 |
Fitting section |
04 |
04 |
08 |
64 |
64 |
||||
|
03 |
Tin smithy shop |
04 |
04 |
08 |
64 |
64 |
||||
|
04 |
Welding shop |
04 |
04 |
02 |
10 |
96 |
64 |
|||
|
05 |
Machine shop |
04 |
04 |
02 |
10 |
126 |
64 |
|||
|
06 |
Foundry shop |
04 |
04 |
08 |
64 |
64 |
||||
|
07 |
Plastic Injection Moulding shop |
04 |
04 |
02 |
10 |
96 |
64 |
|||
|
Total = |
64 |
606 |
448 |
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